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Extruded Aluminum Heat Sink

Superior Thermal Solutions for Your Devices

2000+ Sizes Catalog

Low MOQ – 300Kg

Start your project with a small minimum order, reducing your upfront costs and risk.

Fast Lead Time

1 weeks for tooling time. Quickly bring your designs to life and shorten your product launch timeline.

2000+ Toolings

Round shape, Flat shape, or Customized shape aluminum heat sinks

CNC Machining

Cutting, CNC turning, precision CNC milling, bending, welding, and assembly.

Aluminum Heat Sink: Superior Thermal Solutions for Your Devices

At Fusion Aluminum, we specialize in producing high-quality aluminum extruded heat sinks tailored to meet the specific needs of our clients across various industries. Lightweight, durable, and corrosion-resistant, our aluminum heat sinks are ideal for maintaining optimal temperatures in high-performance systems, from power electronics to LED lighting and beyond.

Round aluminum heat sink

Round aluminum heat sink

Ideal for circular or radial cooling applications, providing efficient heat dissipation for compact electronic products.

Aluminum heat sink tube

Aluminum heat sink tube

Designed for cylindrical components, these heat sink tubes offer superior cooling for power electronics and LED systems.

Aluminum led heatsink

Aluminum led heatsink

Specifically crafted for LED lighting systems, ensuring optimal thermal management and extended lifespan for high-power LEDs.

Large aluminum heat sink

Large aluminum heat sink

Engineered for high-heat applications, these large heat sinks deliver powerful cooling for industrial equipment and automotive systems.

Anodized heat sink

Anodized heat sink

Featuring an anodized finish for enhanced durability and corrosion resistance, perfect for long-term, high-performance applications.

Mini aluminum heat sink

Mini aluminum heat sink

Compact and lightweight, mini heat sinks are ideal for small electronics that require efficient cooling in limited spaces.

Pin fin aluminum heat sink

Pin fin aluminum heat sink

With a pin fin design that maximizes surface area, these heat sinks provide superior airflow and cooling efficiency for densely packed components.

Custom aluminum heat sink

Custom aluminum heat sink

Customize your heat sink to meet specific design and cooling requirements with Fusion Aluminum.

2000+ Toolings in-house
Round, Flat, or Customized

Send us your requirement, we will come back to you within 24 hours.

Anodized aluminum heat sink

Fusion Aluminum offers high-quality anodizing services for aluminum heat sinks, which can improve their performance and durability. The anodizing process creates a protective oxide layer on the surface of the aluminum which can improve corrosion resistance and thermal performance.

Anodized aluminum heat sink
Anodized aluminum heat sink
Anodized aluminum heat sink
Anodized aluminum heat sink

Does anodized color affect heat transfer?

Yes, the anodized coating on aluminum heat sinks can influence the heat dissipation performance, but generally in a positive way.
Anodizing increases the surface emissivity of aluminum, allowing the heat sink to radiate heat more efficiently. This is especially beneficial in applications where radiation is a significant mode of heat transfer, such as in high-power electronics.
While anodizing creates a thin insulating oxide layer, this layer is typically so thin that it has a minimal impact on the heat sink’s overall thermal conductivity. The primary purpose of anodizing is to enhance durability and corrosion resistance, so it doesn’t significantly reduce the material’s ability to conduct heat.

Custom Aluminum Heat Sink

Fusion Aluminum has a strong team of engineers who can help our clients translate complex design requirements to workable mold and extrusion.

1. Mold development

DFM analysis

Our engineer will analyze your product drawing and output a DFM report to make sure the design has good manufacturability.

Mold design and manufacturing

Based on the requirements of your product, our engineers will create a precise mold to ensure the quality and functionality of the final product.

Mold testing and validation

We will conduct strict testing and verification to ensure the stability and reliability of the mold during production.

Flat extrusion mold
Split flow extrusion mold
max size of aluminum extrusion

2. Aluminum extrusion

10 x aluminum extrusion lines

Fusion Aluminum owns 10 aluminum extrusion lines, which can perfectly meet customer’s production needs.

Max size of aluminum extrusion profile

Max size for rectangle:
750x50mm, 580x120mm, 400x200mm.
Max size for Square shape: 340x340mm.
Max size for round shape: 400mm in diameter.

3. Surface treatment

A surface layer with different physical, mechanical, and chemical properties from the base is formed on the surface of the aluminum profile, meeting the functional requirements of the aluminum profile such as corrosion resistance, wear resistance, and decoration.

Anodizing
Powder coating
Brushing
Polishing
Sandblasting
Electrophoresis
Electrophoresis
Fluorocarbon spraying
surface treatment of aluminum extrusion

4. CNC fabrication

Fusion Aluminum has advanced CNC equipment, we can provide high-precise fabrication according your requirements. Our machining services include:

Cutting
CNC milling
Drilling
Tapping
Bending
stamping
Welding
Assembling

Why are heat sinks made of aluminum?

Aluminum extruded heat sinks are widely used in various fields due to their unique properties. The main reasons for using aluminum alloy to make radiators include the following:

Lightweight: Aluminum alloy has a low density, which allows the radiator to maintain good heat dissipation performance while reducing weight, making it easier to install and carry. When the heat dissipation is the same, the weight of the aluminum radiator is only one-eleventh of the cast iron radiator, one-sixth of the steel radiator, and one-third of the copper radiator.

Good thermal conductivity: Aluminum alloy has excellent thermal conductivity and can quickly transfer heat from the heat source to the surface of the radiator, thereby accelerating the dissipation of heat into the environment. Although the thermal conductivity coefficient of aluminum is lower than that of copper, its specific heat capacity is larger, which means that when absorbing the same amount of heat, the temperature of aluminum rises less, which helps to improve the heat dissipation efficiency.

Corrosion resistance and long service life: A solid oxide film can be formed on the surface of aluminum alloy materials, which makes aluminum alloy radiators have good corrosion resistance and can be used for a long time in various environments without rusting or oxidation.

Simple manufacturing process: The production process of aluminum alloy radiators is relatively simple. They can be made into profiles of various shapes and specifications through processes such as extrusion. The production cost is low and they can be mass-produced.

Beautiful and durable: Aluminum alloy radiators can undergo a variety of surface treatments, such as anodizing, wire drawing, sandblasting, etc., which makes their appearance diverse, decorative, and durable.

About Fusion Aluminum

Founded in 2003, Fusion Aluminum is a leading manufacturer and global supplier of custom aluminum extrusions and precision machining services. With a 16,000m2 facility, we are equipped with state-of-the-art technology and have a proven track record of innovation, holding multiple patents in aluminum processing. Our commitment to quality is reflected in our ISO9001:2000 and TS16949 certifications, ensuring that our products consistently meet the highest international standards.

Factory tour

extrusion lines

Extrusion line

10 extrusion lines
spray workshop

Spray workshop

CNC workshop

CNC Workshop

CNC Milling Center, CNC Turning
mold warehouse

Mold warehouse

More than 20,000 sets toolings in-house.
anodizing workshop

Anodizing workshop

punching machines

Punching machines

testing lab

Testing Lab

Spectrometer, Cross-section tester, Tensile tester, Hardness Tester.

500+ Clients trust Fusion Aluminum

Recent Aluminum Heat Sink Products

Recent Aluminum Heat Sink Products
Recent Aluminum Heat Sink Products
Recent Aluminum Heat Sink Products
Recent Aluminum Heat Sink Products
Recent Aluminum Heat Sink Products
Recent Aluminum Heat Sink Products
Recent Aluminum Heat Sink Products
Recent Aluminum Heat Sink Products

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